Tools & Home Improvement

The 4 Best TIG Welder For Aluminum In 2017 – Reviews & Buyer Guide

Best TIG Welder For Aluminum
Best TIG Welder For Aluminum

Pinpointing The Best TIG Welder For Aluminum Materials

Do you work with a lot of metal materials, such as aluminum? If so, you’ll understand that you’ll need to equip yourself with a good welder. TIG welders are enormously versatile and they can easily be used for various purposes, including auto body work, metal art and fabrication. The best TIG welder for aluminum materials will give you the ability to weld aluminum together very easily and quickly. Unfortunately, finding the best welder for this specific purpose will not be easy. This is why you need to take the time to read through the details provided below.

#1 AHP Alpha/TIG 200X IGBT TIG Welder

2017 AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110v 220v 3 YEARS WARRANTY
2017 AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110v 220v 3 YEARS WARRANTY


If you are on the market for a new TIG welder, you should definitely give the AHP Alpha/TIG IGBT Tig Welder a thought. This welder is designed to deliver constant power, adjustable feed and precise welding. Even though the welder is not equipped with wheels, it only weighs about 40 pounds. You will be able to easy lift the machine up and move it from one position to another with ease.


The AHP Tig Welder is designed to weld aluminum and mild steel. In fact, it will do ¼-inch aluminum and 3/8-inch mild steel, which is often utilized for small renovation projects, HVAC system installations and handyman tasks.

Control Panel

The control is equipped with various dials and buttons for different controls. The small digital display provides large readable digits that can be seen from short distances. Each dial and button is labeled for easier control and to eliminate the need to utilize the included instruction guide with every use.

Foot Pedal

The included foot pedal allows the user to control the speed of the wire feed. This feature is actually much easier to manage than a wire feed control that is equipped to a handle. A foot pedal offers more flexibility and control, so you can complete make the necessary adjustments with ease.

Dual Power

The AHP AlphaTIG Welder offer dual power, meaning it will operate efficiently on 110-volt and 220-volt power. This feature will definitely come in handy for the on-the-go welder, because it is nearly impossible to access a 220-volt power outlet at outdoor jobsites. The welder is designed to work efficiently and deliver maximum performance on both the 110-volt and 220-volt.

Flow Regulator

The welder comes with a flow regulator that will regulate the flow rate to provide consistent pressure. This is extremely crucial to the operation of the welder and the outcome. Without consistency, the machine will work erratically and your welds will not be strong enough to hold the materials together.

Onboard Fan

The onboard fan will ensure the longevity of the welder. The fan runs continuously throughout operation, but the sound decibels are not any louder than other welders. The fan will keep the motor from overheating to ensure the longevity of the machine.

Notable Specifications

  • Onboard fan that runs continuously
  • Large control panel, with labeled dials and buttons
  • User-friendly interface
  • Includes a 6’ electrical power cable
  • Comes with a flow meter and foot pedal
  • Dual power (110 and 220-volt)
  • Pulse AMP – 10-200
  • AC balance – 30 to 70 percent 2T/4T
  • Backed by a 3-year manufacturer’s warranty
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Overall Assessment

The AHP AlphaTIG 200X IGBT Tig Welder features constant power, precision welding and easy adjustability. The control panel is easy to understand and manage, plus the included foot pedal will offer better operation and control.

#2 LOTOS TIG200 200A AC/DC Aluminum Tig/Stick Welder

LOTOS TIG200 200A AC/DC Aluminum Tig/Stick Welder Square Wave Inverter with Pedal and Mask
LOTOS TIG200 200A AC/DC Aluminum Tig/Stick Welder Square Wave Inverter with Pedal and Mask


Whether you are a professional welder or only been welding for the past year. You probably already know what a difference the right welder can make. The best TIG welder can make the job so much easier and smoother. With that being said, you have probably noticed that there are tons of different makes and models of TIG welders available. Some come along with different features while all of them come along with a different price tag. This can make choosing one very difficult. That was until you came across the LOTOS TIG200 TIG/Stick Welder. Below, you will discover why this is the best TIG welder for aluminum.

Can Be Easily Switched Between 110-220 Volts

Some welders like to weld at a 110 voltage, whereas others like to weld at a 220 voltage. While there are a lot of welders out there that come with both capabilities, it usually is quite the hassle to switch between the two voltages. In fact, most of the time you have to have a professional electrician come by and rewire the welder, which makes it almost impossible to switch. However, that is not the case with the LOTOS TIG200 Stick Welder. Users can easily switch between 110 and 220 volts with the flip of a switch. The adapter plug is included with the purchase of this welder.

TIG And Stick Welding

Some applications are better done with a TIG welder; where as other applications are better completed with a stick welder. On the other hand, some people just prefer the TIG to the Stick and visa versa. Whatever the situation is, it will not be a problem with the LOTOS TIG200 TIG Welder. This welder has the capability of switching between TIG and stick welding, so that users can either customize their experience or weld to their preference.

Accurate Welding For Fine Aluminum

If you are familiar with aluminum welding you might already know that it is a very delicate process. Aluminum is a very soft metal and when too much heat is applied it just simply melts. Since welding requires massive amounts of heat this procedure can be very tedious and difficult. The creators of the LOTOS TIG200 Welder understand this and this is why they included a square-wave inverter in the package. This handy inverter ensures that even the newest of welders will be able to weld soft metals with ease and precision.

Handy Foot Pedal

When it comes to TIG welding the amount of heat that you are producing can be crucial to certain projects. Too much heat and you might just melt right through the material. Not enough heat and you won’t get the material hot enough to weld. However, thanks to the handy foot pedal heat control users can easily and accurately control the heat with precision.

Notable Specifications

  • Dual voltage capabilities
  • Easily and accurately control the heat with the foot pedal
  • Square-wave inverter makes for easy soft aluminum welding
  • ETL approved with a lot of other certifications
  • Backed by a one-year warranty
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Overall Assessment

If you are having a difficult time choosing a TIG welder, you won’t be disappointed with the LOTOS TIG200. While this welder was designed with affordability in mind, durability and reliability was not compromised one bit.

#3 Hobart 500551 EZ TIG 165i AC/DC Welder

Hobart 500551 EZ TIG 165i 230-Volt Inverter-Based AC/DC Welder
Hobart 500551 EZ TIG 165i 230-Volt Inverter-Based AC/DC Welder


If you are a professional contractor, auto body mechanic or HVAC tech, you will need a high-quality welder. This is why many of these professionals rely on the Hobart 500551 EZ TIG Welder. This welder was designed with the professional in mind, because it will deliver precision welds, constant power, reliability and durability. The setup is extremely easy, so you can create strong welds that will last for many years.

Complete Welding Package

The Hobart 500551 Welder is a complete package, with everything you need to start welding right out of the box. It will do 22-gauge up to 3/16-inch aluminum in both AC and DC. It will also do steel, stainless steel and chromoly utilizing DC power. This is one of the most versatile welders on the market, so if you are serious about your work, you will definitely need to keep it on your prospect list.

Remote Foot Control

The included remote foot control offers more control and flexibility, allowing you to utilize your hands to control the TIG torch. The foot control is light, with a decent cable that offers enough length to maneuver around. There is no doubt that the foot control will work better than any hand control any day.

Extended Power Cable

The power cable is 12-feet in length, which is much longer than what most models offer. With this much length, you will be able to move the welder around, without needing to plug/unplug the electrical cable. This will allow for more flexibility, when you are working on a large piece of machinery or with a large piece of metal.

Lightweight Design

Even though the Hoboart Welder is not equipped with tires, you will still be able to maneuver it around very easy. It is equipped with two large ergonomically designed handles, which are attached to both ends of the machine. The welder only weighs about 50 pounds, which can easily be managed by a single person. With the two large handles, you will be able to lift the machine up and put it into the back of your van and transport it from one jobsite to another without issue.

Notable Specifications

  • AC/DC Tig Welder
  • Easy setup process
  • Controlled with a single knob
  • Manufactured in the United States
  • Foot control, with option hand control
  • Onboard fan will operate on demand

Overall Assessment

The Hobart 50051 EZ TIG 165i Welder is one of the best models on the market. The welder features the necessities to ensure precision welding, reliability and durability. The machine will also automatically shut down to protect the motor, in the event that it begins to overheat.

#4 Lincoln Electric TIG Welder

TIG Welder, Precision TIG 225,208/230VAC
TIG Welder, Precision TIG 225,208/230VAC


Are you interested in spending excessively to get the best TIG welder for aluminum? If so, you truly owe it to yourself to check out this magnificent product from Lincoln Electric. This specific product is expensive, but it will leave a lasting impression. It is downright awesome in the most important categories and this ensures a great performance, total ease of use and extreme versatility. This welder is capable of doing stick and TIG welding. It also offers a range of powers, so you’ll always be able to achieve your goal, without overdoing it.

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MicroStar Technology

One of the best aspects of the TIG Welder from Lincoln Electric is the MicroStar technology. With this unique feature, this welder will deliver a low amp start and will remain stable throughout the duration of the welding session. This technology also makes the welder excellent for AC and DC welding. No matter what you’re trying to achieve, you can guarantee that this welder will be able to help. It is very versatile and will aid your progress exceptionally well.

AC Auto Balance

Another excellent aspect of this welder is the AC auto-balancing functionality. Thanks to this specific feature, this welder is capable of delivering optimized cleaning and penetration. This makes it excellent for aluminum welds. If you want to be able weld aluminum clearly and efficiently, you should look no further than the Lincoln Electric TIG Welder.

Versatility And Settings

While you’re at it, you should also realize that the Lincoln Electric TIG 225 Welder is enormously versatile. This product is compatible with TIG and stick welding. This ensures that you’ll be able to use this specific machine for a lot of different purposes. This welder also offers a range of different amperage options. The user will be able to select from a range of 5 to 230 amps. This guarantees that you’ll be able to get the precise power that is needed for the objective at hand.

Totally Simplistic

Another thing to remember is that the Lincoln Electric TIG 225 Welder is designed to provide the user with totally simplicity. This product features a totally straightforward operator interface. On the front control panel, the user will be able to quickly change the mode and polarity. They’ll also be able to start the welder with ease. Truly, with this number of options available, you’ll easily be able to configure this welder to work great for any situation imaginable.

Notable Specifications

  • Works great for stick and TIG welding
  • Operator interface is straightforward
  • Offers an amp range of 5 to 230
  • Delivers exceptional arc stability

Overall Assessment

At the end of the day, the Lincoln Electric TIG Welder will be a welcomed addition to almost any garage. The product is very versatile, affordable, and powerful. Plus, it is very customizable. What is not to like?


Locating the best TIG welder for aluminum can be difficult, but it is in your best interest to take your time and research extensively. Remember that a better product will serve you more admirably for a much longer period of time. Therefore, you should ingest the information above and allow it to guide you in the right direction.


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